PT. Trimaxindo Adimitra

AVEVA™ Recipe Management

(formerly Wonderware Recipe Manager Plus)

Simplify recipe optimization, deployment, adaption and execution in manufacturing operations with a commercial off-the-shelf formula and recipe management software. Digital recipe management secures consistency in product quality and increases efficiency through automation of equipment setup processes and recipe execution. The automation system neutral software enables standardization and central management of product formulations for use in multiple production locations and is designed for operational team collaboration to adopt new recipes faster.

Digital formula management and recipe execution

The control system neutral software enables standardization of formula and recipe management across the business and helps speed up new product introduction processes.

Benefits:

recipe management capabilities

AVEVA Recipe Management is designed to simplify the processes related to recipe deployment, optimization
and execution in manufacturing operations and for standardization of recipe management across your business.
Increase your business agility by managing more product variation with reliable consistency and quality, and the ability to take new products to market faster.

Formula Management and Download

  • Formula parameter management and value transfer for any equipment/system
  • Serves many production “Recipe” requirements
  • Reduced Machine Setup & Changeover Times
  • Consistent production results for process-oriented manufacturing with static procedures
  • Improved operational performance and flexibility

Recipe management and execution

  • Procedures for defining the order in which capabilities are executed in a recipe.
  • Recipes are built by combining any Formula with any Procedure
  • Automates Batch Processes which require procedural steps.
  • Reproducible, consistent Processes and Product Quality
  • Improved operational performance and flexibility

Formula Template

  • Defines the list of parameters and default values for a specific product, or system set up
  • Can include parameters for one equipment or multiple

Formulas

  • A Formula is derived from a Formula Template for use in production and may vary default target values in one or more parameter
  • Formula Template default values are inherited
  • Can contain ‘Keywords’ for easy filtering/identification
  • Can be configured for seasonal use

Formula Download (runtime functionality)

  • Operators assign a formula by browsing and selecting available formula instances for a specific equipment.
  • Operators can then review the target values, adjust them, and download the formula with status notifications

Parameter Extension

  • Extend the default parameter structure by adding columns for individual needs.
  • Group specific. Or for all parameters.
  • For download, external reference or as human readable information

Role Based Security

  • View permissions
  • Activity permissions
  • Users and Groups based on Windows security
  • Secure HTTPS encrypted user interface web pages

ISA 88 Control / Status Interface Options

  • From None to full ISA 88 Control Status Interface Compliance
  • Fully Configurable by the user for each production capability

Formula management and download

Formulas are defined independent of shop floor equipment, which allows users to centrally manage product definitions for use in multiple production locations regardless of each location’s automation system. Formula download is easy, using the web based user interface.

  • Operators assign a formula by browsing and selecting from a list of available and approved formula instances for specific equipment.
  • Operators can review the assigned target values, adjust them within given limits, and download the formula to the connected automation system.

Recipe management and execution

Recipe management and execution contains the defined procedure and a mapped formula that defines the making of a product by associating a formula and capability parameters. Manual capabilities are available for manual data entry and acknowledgment.

  • To execute a recipe an operator simply assigns a recipe to the appropriate equipment and starts, monitors, and controls its execution.
  • They can adjust parameter values within the defined limits, either prior to recipe start or even just before the capability is executed.

Electronic Change and Execution History Record

Comprehensive history records and reporting allow users to view historical information about formulas and recipes that have been created, changed, or executed. Equipment, formulas, and recipes are all “versioned” items, meaning any configuration change increments the version number.

  • Electronic records are automatically created for formula downloads documenting the parameter values and for recipe execution, and can be configured for electronic signatures as well.
  • Electronic signatures (done by / check by), including optional comment enforcement for actions, are available to facilitate implementations that comply with life science industry regulations such as FDA 21 CFR Part 11 or cGMP guidelines (EudraLex Vol. 4 Annex 11).

Integrate with Any Automation System

The software can be integrated with System Platform or used standalone with any control system via the OPC UA Data Access specification. The recipe procedure is coordinated with the control system using a state interface that can be configured to provide full alignment with ISA-88 standards.

  • The Recipe Management user interface is accessed via a web browser on a desktop, HMI, or mobile devices.
  • Operators can access the execution web page in a browser or a browser control within InTouch for System Platform or other HMI software.

Digital transformation of manufacturing operations

10%

Increased Productivity

20%

OEE Improvement

20%

Reduction in
Manufacturing Costs

30%

Quality Improvement

30%

More Equipment
Uptime

Manufacturing execution components

The AVEVA Manufacturing Execution system is comprised of three components that each cover a specific functional area:

Performance

Monitor, analyze and continuously improving operating efficiencies through production and equipment event tracking with work order execution progress information.

Capabilities

  • Detect, Capture & View Utilization Events
  • Automated & Manual Data Collection
  • Real-Time Visibility to Production Performance KPI’s (OEE) for Machines and Lines (OEE)
  • Monitor Line Work Order Status and Production Rate
  • Indication of Line Bottleneck and Schedule adherence
  • Enables Root-Cause Analysis of capacity losses

Operations

Digitize and standardize work order execution processes, enforce product build to specification and capture manufacturing execution and material flow information in real time.

Capabilities

  • Detect, Capture & View Utilization Events
  • Full-Featured MES Capability – “Dock-to-Dock”
  • Paperless Work Order and Product Specification Mgmt.
  • Real-Time Visibility to Production and Inventory activities
  • Business Rules to secure Quality to Specification
  • Comprehensive Electronic Manufacturing Genealogy and Material Traceability

Quality

Automate quality operations and sample plan execution, providing visibility into trends and rule-violation notifications to effectively reduce quality losses, minimize variation and improve yields.

Capabilities

  • Dynamic Quality Sample Plan generation based on Work Order Specification (Product and Process)
  • Automatic Data Sampling or Manual Sampling Procedure Enforcement based on Work Order Execution Status
  • SPC Alerting and Charts to Identify and Correct Quality Deviations in Real-Time

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