AVEVA™ MES
( Manufacturing Execution System )
Manufacturing processes are a complex series of steps involving numerous machines, materials, processes and transitions. The execution of these activities requires accuracy, precision and timeliness to ensure profitability and customer satisfaction. By utilizing a digital execution system, organizations can dramatically improve their manufacturing process, revealing efficiency improvements and opportunities to reduce waste.
Manufacturing Operations Transformation
Improved operational performance, optimal regulatory compliance, transparency across your supply chain, and increased plant-to- enterprise interoperability.
Increased Productivity
OEE Improvement
Reduction in Manufacturing Costs
Quality Improvement
More Equipment Uptime
AVEVA MES
capabilities
Increase manufacturing flexibility while securing quality and consumer safety by providing product and process guidance
aveva mes Architecture
Enterprise Layer
SAP
ERP
EAM
Enterprise Integration
AVEVA MES
Performance
Operation
Quality
Performance
OEE & Utilization
Production
Order Execution &
Agility / Flexibility
Scheduling
Distribution, Priority, Optimization
Traceability
Materials, WIP,
Tracking & Tracing
Inventory
Received, WIP,
Produced/ Shipped
Quality
BOM / Sampling /
SPC / Compliance
Automation Layer
Real Time Data Platform
[ AVEVA System Platform ]
AVEVA MES components
The AVEVA Manufacturing Execution system is comprised of three components that each cover a specific functional area:
Performance
Monitor, analyze and continuously improving operating efficiencies through production and equipment event tracking with work order execution progress information.
- Detect, Capture & View Utilization Events
- Automated & Manual Data Collection
- Real-Time Visibility to Production Performance KPI’s (OEE) for Machines and Lines (OEE)
- Monitor Line Work Order Status and Production Rate
- Indication of Line Bottleneck and Schedule adherence
- Enables Root-Cause Analysis of capacity losses
Operations
Digitize and standardize work order execution processes, enforce product build to specification and capture manufacturing execution and material flow information in real time.
- Detect, Capture & View Utilization Events
- Full-Featured MES Capability – “Dock-to-Dock”
- Paperless Work Order and Product Specification Mgmt.
- Real-Time Visibility to Production and Inventory activities
- Business Rules to secure Quality to Specification
- Comprehensive Electronic Manufacturing Genealogy and Material Traceability
Quality
Automate quality operations and sample plan execution, providing visibility into trends and rule-violation notifications to effectively reduce quality losses, minimize variation and improve yields.
- Dynamic Quality Sample Plan generation based on Work Order Specification (Product and Process)
- Automatic Data Sampling or Manual Sampling Procedure Enforcement based on Work Order Execution Status
- SPC Alerting and Charts to Identify and Correct Quality Deviations in Real-Time
Digital manufacturing execution reduces production costs by increasing throughput,
reducing scrap and rework and providing higher quality products.
Increased transparency in order fulfillment and reduced variance in product quality increases customer satisfaction
while increased responsiveness to unforeseen events or product quarantine/recalls secures brand equity and consumer safety.
Production Management
Digital information and rules management for work order dispatching and tracking for any combination of manual or automated equipment job execution.
Quality Operations
Automate and enforce quality inspection and data collection procedures in alignment with the real-time status of work order and job execution, and in response to shop floor events for reducing giveaway and variance in production results.
Digital Workflow Management
Automate operational activity and data collection processes, eliminating paperwork and manual error-prone procedures.
Track and Trace
Reduce the cost of regulatory compliance and protect brand equity with automatic electronic record keeping for detailed product genealogy and end to end material traceability in minutes.
Inventory Operations Management
Real time tracking of materials, semi-finished and finished products including receiving, transfers or for managing Kanban inventory as materials are consumed and products are made.
Empowerment and Mobility
Empower the modern workforce with a digital and mobile user experience and keep them connected with mission-critical processes on and offline.
Bill of Material and Recipe Management
Quality losses can be minimized and consistency improved through enforcement of product and process specifications.
Plant Performance Management
Unlock more value and capacity from existing assets with visibility into line and plant equipment utilization and Overall Equipment Effectiveness (OEE) KPI’s.
Enterprise Integration
Using AVEVA Enterprise Integration with Enterprise Resource Planning enables agile, short-term production management and provides schedule flexibility and adoption for the plant as well as supply chain visibility into operations and inventory.