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AVEVA™ Batch Management

(Formerly Wonderware InBatch)

AVEVA Batch Management software helps manufacturers to improve yields through increased product quality and operational efficiency. Automation of the batch processes delivers consistent quality to recipe specifications, maximizes asset utilization, helps eliminate paper records, and reduces batch release cycles.

Excel at Automating Complex Batch Processes

Batch Management software excels at automating the most complex batch processes or when demanding high flexibility in recipe creation and modification.

Flexible Batch Software

batch management capabilities

Batch Management provides recipe execution management and automatic capture and storage of all batch execution data.
It associates the batch execution and equipment history with full product genealogy and material traceability.
The control-system-neutral software empowers process engineers to methodically and safely create and modify recipes
without any expertise in the underlying control system.

The Batch Management server hosts a process model, material details, and recipe information; coordinates concurrent batch execution across networked equipment; and facilitates operator interaction. It manages batch execution either by connecting directly to a control system or via System Platform integration. Multiple servers can share a single batch history database. InBatch facilitates the deployment of solution architectures to meet the needs of critical batch applications and high availability.

Batch Management offers a unique process capability model, which goes beyond ISA-88 by including connections to the equipment model and managing transfer phases. This eases process modelling and enhances batch management capabilities. It enables the batch engine to manage flexible product paths, allowing simultaneous multi-product and multi-stream batch execution on shared equipment while documenting all material flows with detailed material traceability records.

Comprehensive capabilities facilitate the design and implementation of Batch Management systems, applications and solutions that comply with regulations such as FDA 21 CFR Part 11 and Eudralex Vol.4 Annex 11. Enforcing batch sequencing and “done-by” and “check-by” security adds an electronic signature in the batch record. Built-in security and material management capabilities (including material consumption, movements, and inventory levels) contribute to a detailed electronic batch record (EBR) that complies with regulatory requirements of computer systems used in manufacturing.

Our control-system-neutral batch management software offers connectivity for real-time communication to any control system or plant floor device through our device integration servers. It will, however, deliver maximum potential and extensibility when used with System Platform. The batch management software provides object templates for units, connections, segments, and phases. There is also a model import utility that automatically builds and synchronises the InBatch process model with the System Platform plant model, making batch execution information directly available to Historian, MES, Workflow Management, and other applications.

Achieve Operational Excellence

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Increased Productivity

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Quality Improvement

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Increase in Equipment Utilization

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Engineering Cost Reduction

batch management features

  • Model-based – Easy recipe creation – Consistent with ISA-88
  • Beyond ISA-88 – Connection & Transfer Management
  • Recipe import/export/version history using
  • Comprehensive production history
    Electronic Batch Record and Material genealogy, Web based reports
  • Scalable System Architecture – single node to large systems,  integration with Wonderware System Platform
  • Efficient Batch supervision and governance including standard operating procedures for manual operations.
  • Security options and support for FDA CFR21 Part11 compliant implementations
  • Built-in Hot-Redundancy concepts
  • Supports Virtualization with High Availability and Disaster Recovery

Batch Management

Batch scheduling

A batch is scheduled by entering campaign, lot, batch ID, and the desired batch size. A recipe and the train need to be selected.

Batch execution

The Batch Manager directs and supervises the processing of each batch by interpreting a recipe and enabling the control system. Based on the recipe procedure, the Batch Manager activates phases to run.

Regulatory compliance

AVEVA Batch Management provides comprehensive capabilities to facilitate the design and implementation of systems, applications and solutions that comply with regulations such as FDA CFR 21 Part 11 and cGMP
Annex 11.

Capability validation

Validation includes verification of recipe existence in the database, process model and materials references, that equipment requirements are satisfied by the train and the batch size fits into the allowed boundaries.

Flexible Batch Software

Batch Management provides recipe execution management and automatic capture and storage of all batch execution data. It associates the batch execution and equipment history with full product genealogy and material traceability. The control-system-neutral software empowers process engineers to methodically and safely create and modify recipes without any expertise in the underlying control system.

Operations

Digitize and standardize work order execution processes, enforce product build to specification and capture manufacturing execution and material flow information in real time.

Capabilities

  • Detect, Capture & View Utilization Events
  • Full-Featured MES Capability – “Dock-to-Dock”
  • Paperless Work Order and Product Specification Mgmt.
  • Real-Time Visibility to Production and Inventory activities
  • Business Rules to secure Quality to Specification
  • Comprehensive Electronic Manufacturing Genealogy and Material Traceability

Quality

Automate quality operations and sample plan execution, providing visibility into trends and rule-violation notifications to effectively reduce quality losses, minimize variation and improve yields.

Capabilities

  • Dynamic Quality Sample Plan generation based on Work Order Specification (Product and Process)
  • Automatic Data Sampling or Manual Sampling Procedure Enforcement based on Work Order Execution Status
  • SPC Alerting and Charts to Identify and Correct Quality Deviations in Real-Time

Production Management

Digital information and rules management for work order dispatching and tracking for any combination of manual or automated equipment job execution.

Quality Operations

Automate and enforce quality inspection and data collection procedures in alignment with the real-time status of work order and job execution, and in response to shop floor events for reducing giveaway and variance in production results.

Empowerment and Mobility

Empower the modern workforce with a digital and mobile user experience and keep them connected with mission-critical processes on and offline.

Track and Trace

Reduce the cost of regulatory compliance and protect brand equity with automatic electronic record keeping for detailed product genealogy and end to end material traceability in minutes.

Inventory Operations Management

Real time tracking of materials, semi-finished and finished products including receiving, transfers or for managing Kanban inventory as materials are consumed and products are made.

Digital Workflow Management

Automate operational activity and data collection processes, eliminating paperwork and manual error-prone procedures.

Bill of Material and Recipe Management

Quality losses can be minimized and consistency improved through enforcement of product and process specifications.

Plant Performance Management

Unlock more value and capacity from existing assets with visibility into line and plant equipment utilization and Overall Equipment Effectiveness (OEE) KPI’s.

Enterprise Integration

Using AVEVA Enterprise Integration with Enterprise Resource Planning enables agile, short-term production management and provides schedule flexibility and adoption for the plant as well as supply chain visibility into operations and inventory.

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