Digital Lean management needs just one power tool: your people

It’s a focus on
empowering people
with access to information
anywhere, anytime

It’s about decision-making support with visibility that drives operational performance vs. plan

It’s data analytics used
to systematically reduce
waste and losses

Learn how Schneider Electric deployed AVEVA Discrete Lean Management at 70 manufacturing plants for real-time production response and continuous improvement.

Key Features

Andon

  • Production issues notification, triggering fast response to prevent / reduce downtime and production loss
  • Report, acknowledge and normalize issues; Escalation rules based on custom configuration
  • Remote notification via SMTP Server (Email and Text Messages)
  • Dashboard of current status (Line, Area and Plant level); history dashboards for operational management and continuous improvement

Peformance

  • Effectiveness (OEE) and Overall Labour Effectiveness (OLE)
  • Quality – Manufacturing Defect Rate (MDR)
  • Barriers – Downtime and Quality issues deployment (pareto)
  • Maintenance – MTBF and MTTR
  • Operators – Operators tracking

Work Order Management

  • Work Order Management – Allocate orders to line minimizing change over based on priority, capacity and line performance (OEE/OLE)
  • Work Order Execution – Interface to execute work order and collect work order data
  • Full Order Operation Log – Change Allocation, Change Priority, Suspended, Released, Hold, Closed, etc.
  • Data Exchange with ERP – Optional order release and order confirmation data exchange with ERP system

Work Instruction

  • Centralized repository for work instructions (PDF documents and mp4 videos)
  • Display Working Instructions to the operators based on the product
  • Working Instructions Steps are based on Line / Workstation and product reference relationship
  • Customized number of steps for each workstation – product combination
  • Each step can be associated with a specific work instruction for easy navigation and management

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